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Please see
www.schlittertool.com for more
information on Schlitter's Tooling
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Download Schiltter Catalogs |
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National Acme |
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New Britain |
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Davenport |
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New Shaving System
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Tired of fighting chatter? Suffering from inexperienced operators? Are
you using tool holders which don't maintain their setup? Our New G-Series
Shaving System can help. This newly engineered holder uses a precision
dovetail slide in the floating mechanism, which provides about 10 times the
rigidity of our original pin-style holder. We've also added a float lock to
maintain the setup over time, and a removable tool post to allow you to
either continue with your traditional dovetail tools, or upgrade to our more
advanced direct-mount insert technology. Direct mount inserts are available
in both Maxamet HSS (harder than T-15 or Rex76) and our Super-Tuff Carbide
(engineered to be tougher than competing carbides). For information on how
we helped a company go from a 45 ra finish and 5,000 pieces an edge to a
10ra finish and 70,000 pieces. |
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Key Benefits
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Significantly reduce or eliminate chatter
while holding close part tolerances
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Use either traditional dovetail tooling or
advanced direct-mount inserts for longer tool life,
additional rigidity and quicker, more reliable tool changes
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Save money by upgrading your shaving
system while keeping your original Schlitter mounting blocks,
and spare parts (like rolls and pins) from your original pin-style
holders
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Original Pin style Shave
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Shaving is the ideal method of improving part accuracy, concentricity and
finish. Our shave tool holders are designed to eliminate both spindle index
error and slide infeed error- the two most common causes of part variance on
a production screw machine. Our original patented pin-style shave tool
holder is available in a wide variety of sizes. For very tight tolerances,
consider double shaving. While a single pass will hold ± .0005" on the
diameter, double shaving can double that accuracy. Shaving is always
recommended prior to thread rolling or knurling |
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Dovetail Holder
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Dovetail form tool holders are available in several styles: Standard (no
adjustments), Adjustable (adjustable infeed) and T-series (adjustable infeed
and zero-backlash taper adjustment). Our holders are engineered to be robust
and reliable. Once setup, they hold their position and will last and last
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Recess Attachments
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Shank Style Recess Tool Holders are ideal for light and medium
undercutting of the work piece, are quick to setup and can be used on
many different machines.
Key Benefits
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Economical and efficient
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Springs are fully shielded and cannot pack
with chips, providing reliable operation
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Hardened and precision ground bearing
surfaces
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Adjustable gib for precision fit and long
life
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Quick and easy tool change
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Clamp Style Recess Tool Holders are engineered for heavier and
wider cuts than shank style holders, even in difficult materials. This
design clamps directly to the main tool slide, which increases stiffness
and accuracy.
Key Benefits
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Both heavy and wide cuts, profiling
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Through-tool coolant capability
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Springs are fully shielded and cannot pack
with chips, providing reliable operation
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Hardened and precision ground bearing
surfaces
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Adjustable gib for precision fit and long
life
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Quick and easy tool change
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Recess Milling Attachments are engineered to mill heavy, wide
profiles in difficult materials. This holder solves the chip evacuation
problem which can occur with a stationary tool. The profiling cutter
rotates opposite the spindle to produce fine chips which are easily
evacuated from the interior of the part. Because the tool cuts more
freely, most taper problems are eliminated as well. heavier and wider
cuts than shank style holders, even in difficult materials. This design
clamps directly to the main tool slide, which increases stiffness and
accuracy.
Key Benefits
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Eliminates chip problems by creating fine,
easily evacuated chips
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Superior part accuracy and finish
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Through-tool coolant capability
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Springs are fully shielded and cannot pack
with chips, providing reliable operation
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Hardened and precision ground bearing
surfaces
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Adjustable gib for precision fit and long
life
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Erickson type spindle is standard, Weldon
style spindle is optional
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Burnishing
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Burnishing holders
(also called 3 roll supports) are available in clamp styles and shank styles
(shown). Clamp styles have increased capacity through the bore, while shank
style holders can hold a round shank tool for multiple uses on the end of
the part.
Our burnishing
holders feature simple, independent adjustment of each roll holder block.
Their rugged design means that your setup stays precise throughout the
production run.
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Hex Master Broaching
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Save time and money by machining a high-quality hex into your steel,
brass or aluminum part in seconds! HexMaster works like a high speed
chisel to cut a hex into your pre-drilled pilot hole. Set-up is as easy
as centering the hex broaching tool on the work ... |
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Key Benefits
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Oversized Bearings designed for durability and
long-life
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Unique tool knock-out hole gets you running
again quickly in case of a broken tool
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Advanced design allows us to offer this
Best-in-Quality holder at rock bottom prices!
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Tooling widely available
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Standard Heavy Duty Holder (1000 Series)
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Shank Dia. |
.315 (8mm) Bore |
.500 Bore |
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HM1062A |
HM1062B |
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¾ |
HM1075A |
HM1075B |
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1 |
HM1100A |
HM1100B |
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1 ¼ |
HM1125A |
HM1125B |
Ultra Heavy Duty Holder (1000 Series)
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Shank Dia. |
.315 (8mm) Bore |
.500 Bore |
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1 ¼ |
HM2125B |
HM2125C |
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1 ½ |
HM2150B |
HM2150C |
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1 ¾ |
HM2175B |
HM2175C |
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2 |
HM2200B |
HM2200C |
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Skiving
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| Skiving is similar to
shaving in that the tool passes off of centerline, and is fed through
and past the part. The skiving inherently corrects for some of the
infeed error, but does not correct for machine index error. Because the
skive tool is angled on its face, the cut begins at one side of the tool
and proceeds to the other side of the tool as the holder is fed into the
part. The portion of the tool which has already cut the part tends to
act as a support for the remainder of the cut. For medium accuracy part
with a tolerance of ±.002" on the
diameter, skiving is the fastest finishing solution. Feed rates start at
two t o three times that of forming or shaving. Quickly removes up to
1/2 of stock diameter. |
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Key Benefits
- More accurate and faster than dovetail or
circular form tool holders
- Good finish
- Tool provides some limited support during
the cut
- Sizes for a wide variety of machines
- 1 degree top relief built-into the holder
- Stock removal limited to 1/2 of part
diameter
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Order # |
Max.
Capacity |
Dovetail
Size |
Distance from Tool Bottom to Part Centerline |
Max. Tool
Length |
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Max. |
Min. |
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42-1 |
¾ |
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? |
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1 |
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42-2 |
1 ½ |
1 |
½ |
1 ¼ |
1 ½ |
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42-3 |
2 ¼ |
1 ¼ |
¾ |
1 ? |
1.812 |
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42-4 |
3 |
1 ½ |
1 |
2 |
2 ? |
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Work Supports
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Our two roll forming supports will support
your work in even the toughest conditions. Using a work support is the
best, most economical way to make consistent parts whenever the part
length or configuration allow the part to deflect during machining.
Two Roll (Forming) Supports
improve finish and accuracy. Engineered for ruggedness and ease of use,
these economical holders are available for a wide variety of screw
machines.
Key Benefits
- Easy to use, robust design holds
location throughout production run
- Rolls adjust independently for precise
alignment
- Available with standard rolls, wide
rolls and tapered rolls (allowing closer adjustment of the roll to the
part)
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Our single roll shaving support will keep
your work from deflecting while the diameter is shaved. Using a work
support is the best, most economical way to make consistent parts
whenever the part length or configuration allow the part to deflect
during machining.
Shaving supports are easy to use,
economical and available for a wide variety of screw machines ...
Key Benefits
- Robust design holds location
throughout production run
- Roll is easily adjusted for precise
alignment
- Available with standard rolls, wide
rolls and tapered rolls (allowing closer adjustment of the roll to the
part)
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Model 190 End Rolling Attachment

For CNC Threading Applications


Request a Catalog



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Champion is now an authorized stocking
distributor for:

&
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Champion is the source for all styles of
Pushers, Collets, Pads, Spool Bushings Combo Tubes, & Adapters

From Bronze to Steel Champion can provide
multiple options to grip stock.


Solid one Piece Bars provide the Rigidity needed
for Precision Boring

Boring Bars, Gears, & Cams for Sale or Rent


Do you have a machine that needs a little TLC?

Champion Screw Machine Services offers complete
in-house Rebuilding & reconditioning



Replaces Acme OEM Filter System


Are Pusher Marks a Problem?

"the no mark pusher"
Now Adjustable!


Flats - Hexes - Squares

Make them all with just one attachment
Available for:
Acme-Gridley, New Britain, Davenport, Wickman
& Gildemeister

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