Schlitter's Tool

 

 

 

Please see www.schlittertool.com for more information on Schlitter's Tooling

 

Download Schiltter Catalogs
National Acme
New Britain
Davenport

 

New Shaving System

 

 

Tired of fighting chatter? Suffering from inexperienced operators? Are you using tool holders which don't maintain their setup? Our New G-Series Shaving System can help. This newly engineered holder uses a precision dovetail slide in the floating mechanism, which provides about 10 times the rigidity of our original pin-style holder. We've also added a float lock to maintain the setup over time, and a removable tool post to allow you to either continue with your traditional dovetail tools, or upgrade to our more advanced direct-mount insert technology. Direct mount inserts are available in both Maxamet™ HSS (harder than T-15 or Rex76) and our Super-Tuff™ Carbide (engineered to be tougher than competing carbides). For information on how we helped a company go from a 45 ra finish and 5,000 pieces an edge to a 10ra finish and 70,000 pieces.

Key Benefits

  • Significantly reduce or eliminate chatter while holding close part tolerances

  • Use either traditional dovetail tooling or advanced direct-mount inserts for longer tool life,
    additional rigidity and quicker, more reliable tool changes

  • Save money by upgrading your shaving system while keeping your original Schlitter mounting blocks,
    and spare parts (like rolls and pins) from your original pin-style holders

 

 

Original Pin style Shave

 

 

Shaving is the ideal method of improving part accuracy, concentricity and finish. Our shave tool holders are designed to eliminate both spindle index error and slide infeed error- the two most common causes of part variance on a production screw machine. Our original patented pin-style shave tool holder is available in a wide variety of sizes. For very tight tolerances, consider double shaving. While a single pass will hold ± .0005" on the diameter, double shaving can double that accuracy. Shaving is always recommended prior to thread rolling or knurling

 

Dovetail Holder

 

 

Dovetail form tool holders are available in several styles: Standard (no adjustments), Adjustable (adjustable infeed) and T-series (adjustable infeed and zero-backlash taper adjustment). Our holders are engineered to be robust and reliable. Once setup, they hold their position and will last and last ...

 

Recess Attachments

 

 

Shank Style Recess Tool Holders are ideal for light and medium undercutting of the work piece, are quick to setup and can be used on many different machines.

Key Benefits

  • Economical and efficient

  • Springs are fully shielded and cannot pack with chips, providing reliable operation

  • Hardened and precision ground bearing surfaces

  • Adjustable gib for precision fit and long life

  • Quick and easy tool change

 

Clamp Style Recess Tool Holders are engineered for heavier and wider cuts than shank style holders, even in difficult materials. This design clamps directly to the main tool slide, which increases stiffness and accuracy.

Key Benefits

  • Both heavy and wide cuts, profiling

  • Through-tool coolant capability

  • Springs are fully shielded and cannot pack with chips, providing reliable operation

  • Hardened and precision ground bearing surfaces

  • Adjustable gib for precision fit and long life

  • Quick and easy tool change

 

Recess Milling Attachments are engineered to mill heavy, wide profiles in difficult materials. This holder solves the chip evacuation problem which can occur with a stationary tool. The profiling cutter rotates opposite the spindle to produce fine chips which are easily evacuated from the interior of the part. Because the tool cuts more freely, most taper problems are eliminated as well. heavier and wider cuts than shank style holders, even in difficult materials. This design clamps directly to the main tool slide, which increases stiffness and accuracy.

Key Benefits

  • Eliminates chip problems by creating fine, easily evacuated chips

  • Superior part accuracy and finish

  • Through-tool coolant capability

  • Springs are fully shielded and cannot pack with chips, providing reliable operation

  • Hardened and precision ground bearing surfaces

  • Adjustable gib for precision fit and long life

  • Erickson type spindle is standard, Weldon style spindle is optional

 

 

Burnishing

 

 

 

Burnishing holders (also called 3 roll supports) are available in clamp styles and shank styles (shown). Clamp styles have increased capacity through the bore, while shank style holders can hold a round shank tool for multiple uses on the end of the part.

Our burnishing holders feature simple, independent adjustment of each roll holder block. Their rugged design means that your setup stays precise throughout the production run.

 

 

Hex Master Broaching

 

 

Save time and money by machining a high-quality hex into your steel, brass or aluminum part in seconds! HexMaster™ works like a high speed chisel to cut a hex into your pre-drilled pilot hole. Set-up is as easy as centering the hex broaching tool on the work ...

 

Key Benefits

  • Oversized Bearings designed for durability and long-life

  • Unique tool knock-out hole gets you running again quickly in case of a broken tool

  • Advanced design allows us to offer this Best-in-Quality holder at rock bottom prices!

  • Tooling widely available

 

Standard Heavy Duty Holder (1000 Series)

Shank Dia.

.315” (8mm) Bore

.500” Bore

?”

HM1062A

HM1062B

¾”

HM1075A

HM1075B

1”

HM1100A

HM1100B

1 ¼”

HM1125A

HM1125B

 Ultra Heavy Duty Holder (1000 Series)

Shank Dia.

.315” (8mm) Bore

.500” Bore

1 ¼”

HM2125B

HM2125C

1 ½”

HM2150B

HM2150C

1 ¾”

HM2175B

HM2175C

2”

HM2200B

HM2200C

 

 

Skiving

 

 

Skiving is similar to shaving in that the tool passes off of centerline, and is fed through and past the part. The skiving inherently corrects for some of the infeed error, but does not correct for machine index error. Because the skive tool is angled on its face, the cut begins at one side of the tool and proceeds to the other side of the tool as the holder is fed into the part. The portion of the tool which has already cut the part tends to act as a support for the remainder of the cut. For medium accuracy part with a tolerance of ±.002" on the diameter, skiving is the fastest finishing solution. Feed rates start at two t o three times that of forming or shaving. Quickly removes up to 1/2 of stock diameter.

 

Key Benefits

  • More accurate and faster than dovetail or circular form tool holders
  • Good finish
  • Tool provides some limited support during the cut
  • Sizes for a wide variety of machines
  • 1 degree top relief built-into the holder
  • Stock removal limited to 1/2 of part diameter

Order #

Max.
Capacity

Dovetail
Size

Distance from Tool Bottom to Part Centerline

Max. Tool
Length

Max.

Min.

42-1

¾”

?”

?”

?”

1

42-2

1 ½”

1”

½”

1 ¼”

1 ½”

42-3

2 ¼”

1 ¼”

¾”

1 ?”

1.812”

42-4

3”

1 ½”

1”

2”

2 ?”

 

Work Supports

 

 

Our two roll forming supports will support your work in even the toughest conditions. Using a work support is the best, most economical way to make consistent parts whenever the part length or configuration allow the part to deflect during machining.

Two Roll (Forming) Supports improve finish and accuracy. Engineered for ruggedness and ease of use, these economical holders are available for a wide variety of screw machines.

Key Benefits

  • Easy to use, robust design holds location throughout production run
  • Rolls adjust independently for precise alignment
  • Available with standard rolls, wide rolls and tapered rolls (allowing closer adjustment of the roll to the part)

 

Our single roll shaving support will keep your work from deflecting while the diameter is shaved. Using a work support is the best, most economical way to make consistent parts whenever the part length or configuration allow the part to deflect during machining.

Shaving supports are easy to use, economical and available for a wide variety of screw machines ...

Key Benefits

  • Robust design holds location throughout production run
  • Roll is easily adjusted for precise alignment
  • Available with standard rolls, wide rolls and tapered rolls (allowing closer adjustment of the roll to the part)

 

 

 

 

 

Model 190 End Rolling Attachment

 

For CNC Threading Applications

 

 

 

 

Request a Catalog

 

 

 

 

Champion is now an authorized stocking distributor for:

 

&

 

 

 

 

Champion is the source for all styles of Pushers, Collets, Pads, Spool Bushings Combo Tubes, & Adapters

 

From Bronze to Steel Champion can provide multiple options to grip stock.

 

 

 

Solid one Piece Bars provide the Rigidity needed for Precision Boring

 

 

Boring Bars, Gears, & Cams for Sale or Rent

 

 

 

Do you have a machine that needs a little TLC?

 

 

Champion Screw Machine Services offers complete in-house Rebuilding & reconditioning

 

 

 

 

Replaces Acme OEM Filter System

 

 

 

Are Pusher Marks a Problem?

 

"the no mark pusher"

 

Now Adjustable!

 

 

 

Flats - Hexes - Squares

 

 

Make them all with just one attachment

 

Available for:

Acme-Gridley, New Britain, Davenport, Wickman & Gildemeister

 

 

 

 

 

 


 

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Champion Screw Machine Engineering, Inc.

30419 Beck Road • Wixom, Michigan • 48393

Tel (248) 624-4545 • Fax (248) 624-8722

Toll Free (800) 727-2763

24 hour voice mail

 

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